The Risense factory includes 6 separate manufacturing workshops spanning a total area of 40,000 square meters. We utilize highly advanced and stable numerical control process technology to process and assemble all components, frames, motors, and non-standard parts for our car wash equipment.
Risense has developed its CNC center (Computer Numerical Control center) as a most advanced center around the globe. The center has applied more than 40 types of large machining equipment, such as laser cutters, drilling machines and panel benders. The high-tech CNC center ensures annual production of more than 3,000 automatic car wash machines (tunnel, rollover, touchless car wash machines and bus wash machines) to meet the market needs.
The laser cutters that we have feature small laser spot, intensive technology and rapid turnaround. One laser cutter is equipped with several CNC consoles and thus the machine can cut complex shapes with precise detail and do 2D or 3D cutting. It’s safe, efficient and environmental-friendly.
The panel blenders are Salvagnini P1. Salvagnini is a preeminent Italian company in the sheet metal world. P1 panel blenders developed by Salvagnini perform well in 720,000 lab tests since it adopts the cutting-edge technology of the control system, motors, sensors and materials. The P1 is composed of SiX numerical controller, electric actuators and digital sensors with data transmitted on Ethernet. With its unique structure of bending tools, the P1 can process the wide range of thickness and materials at various angles that other benders cannot do, which overcomes the limit of materials’ structure.
The car wash machine is made of high-quality steel and processed with non-welded technology (3‰ mm) and hot-dip galvanization which enhances the anti-corrosion capacity as 10 to 20 times stronger than conventional galvanization methods. The service life of the machine is thus more than 15 years.
Hot dip galvanizing treatment: after rust removal, put the steel workpieces in the 600℃-melting liquid zinc to form a zinc layer on the surface of the steel member. To prevent corrosion for the steel member less than 5mm, the zinc layer should not be less than 65μm; for those more than 5mm, the zinc layer should not be less than 86μm. The hot-dip galvanized frame of car wash machine is rust and corrosion resistant, which makes the main structure more durable.
The frame of the car wash machine is made of high-quality steel plates. The frame is galvanized, and its corrosion resistance is 10-20 times higher than hot galvanized plates, effectively extending the service life of the car wash equipment.
All the motors used in our equipment are manufactured using advanced machinery and are assembled under ISO9001 quality management system certification.
A 3Dmax laser-cutting machine is used for the processing of certain components, providing guaranteed precision.
All of our car wash equipment is tested repeatedly before delivery to ensure the machinery is running properly. The tested parts will then be placed in the aging workshop for 24 hours. After aging, the parts will be tested again before assembly.
Risense has a testing lab where final car wash machines take tests in terms of function, structure and safety before they are put to use.
With a reputation for high-quality and reliability, Qingdao Risense Mechatronics is a car wash equipment manufacturer with almost a decade of design and production experience.Read More